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You are watching: How to make a flagpole pulley system

How to download a Flagpole: Proper way to rally Pulley and also Ornament (Part 4 the 7)

In this flag story, us take top top an detailed journey into installing a 20 ft. Advertising aluminum flagpole v upgrades. From component 1 to part 7, we will remove an existing flagpole and also check up on the flagpole ~ 21 months of paris the same flag!

We have covered many of the miscellaneous topics about flagpole installation. If you have actually been complying with you are now ready come assembly the flagpole. If you are doing research, this component of the tutorial will assist you understand various options for sheave assembly and ornament for top of the outside halyard flagpole.

"It"s a process." the sentence seems to be the one we keep coming back to top top the phone as soon as we assist people v their flagpole questions. And most flag flyers feeling comforted in getting the task right the an initial time. Even if it means taking a little extra time. You"ll discover the flagpole truck is a decision based upon location, flagpole specifications and other technical information. The flagpole ornament is selected nearly purely ~ above aesthetics and also beauty, it can be a personal choice. Some civilization love the round ornament, while others want a natural or golden eagle in flight.

The Flagpole Pulley mechanism a.k.a. Flagpole Truck


What is the love of your flag display? You may think the is the flag, yet in reality it is the flagpole truck. The flagpole truck is what keeps the totality system working. This is why that is so vital to choose the right kind of flagpole van for your situation. When it concerns the flagpole truck, you room weighing technical benefits vs. Economic solutions.

Cap-Style Truck

Flagpole trucks for outside halyard flagpole equipment are split into 2 categories, fouling and non-fouling. What this basically suggests is even if it is the flagpole truck rotates. Both of the van shown above rotate. Rotation permits the flag come track under wind with the consistent change in wind direction. While a stationary truck (fixed or no rotting) the wind is working versus the flag in the constantly an altering wind direction. In basic you will certainly not discover a stationary (or fouling) flagpole van on a flagpole over 25 ft. This is because at 30 ft. And also above, flags greatly benefit from the stress and anxiety relief the the rotating (non-fouling) truck.



The 2nd aspect that a flagpole truck needs to do with how the truck is secured or mounted to the flagpole. Many flagpoles have actually a female threaded opening built right right into the height of the flagpole. Every commercial size outside halyard threaded trucks space rotating (non-fouling) or threaded.

RTC-1 Rotating Cap style Truck

How to install the Flagpole Truck

For a cap format truck, to the right the cap over the height of the flagpole shaft. Same tighten the set screw one at a time, a few turns in ~ a time, make sure there is even spacing every the means around or, as soon as the flagpole is raised, the flagpole ornament can look cocked! as soon as the set screws are collection to the flagpole wall, tighten under on every one till you feeling a bite.

Flagpole Accessories

If you have a threaded truck, girlfriend will need channel locks or a plumber"s wrench. Hand tighten the truck right into the female finish of the threading ~ above the top of the flagpole shaft. Once the truck is tough to turn, usage the channel locks to yes, really clamp the truck down and tighten the truck into the flagpole fitting.

*HINT: have someone host the flagpole snug from the total to produce leverage to tighten.

The threading ~ above the van is graduated so you will certainly not require tighten the van to the allude where no threads are showing. You desire there to be a certain snug fit. Utilizing a cloth will protect against the channel locks from noting the hardware up.

On 25" and shorter height flagpoles a cap-style stationary solved flagpole van is regularly substituted that slips over the peak of the flagpole shaft and is secured with collection screws. In the video (above) we room installing a cap-style rotating flagpole truck well-known as one RTC-1. Normally, this flagpole would come through a stationary (fouling) truck, one OT truck however this applications we decided an upgraded cap style rotating. An extremely economical, functional and also attractive.

If you are making a flagpole out of a light pole, friend may need to go v a heavy-duty truck whereby the pulley gets rid of the optimal diameter of the flagpole so the rope deserve to freely actors its heat to the cleat. This will median needing a pole top adapter (PTA). Often we view an insufficient eye-bolt pulley mounted in one fashion or one more to the peak of a irradiate pole or hardwood pole application. Which ever before system you choose, make certain you understand the benefits and also the drawbacks. For example, you might find a an extremely inexpensive rotating flagpole truck, yet that truck may have actually a open up bearing device rather than a sealed bearing system. This will greatly reduce the life of the hardware. That is miscellaneous you might not hear end the phone or discover displayed ~ above a website. Halyard clearance in ~ the top, sealed bearings, maybe using a (PTA) pole height adapter deserve to mean durability and also avoiding costly future bucket truck expense.


Proper tools You and also Setup (Part 1)Picking a flagpole locationCalling underground because that a clearnce security checkList of helpful flagpole environment toolsHow to pick the right elevation for your flagpole locationRead more...
Proper Flagpole foundation (Parts 2)Proper Flagpole hole DimensionsProper method to mix concreteProper way to collection the sleeveHow to installa a flagpole through a base base with sonotubeRead more...
Receiving the Flagpole (Part 3)Nature that shipping flagpolesHow to recieve the flagpole / examine for damages / effectively sign cargo acceptanceHow come unpack the flagpole safely and without harming the flagpoleTips because that flagpole storageRead more...
Assemble Flagpole (Part 4)Various varieties of flagpole van (pulley systems)How to find the best truck for youHow to find the finest ornament (ball ornament or eagle ornament)Proper method to install the flapgole truck and also the ornamentRead more...
Tie Knot and Attach cleats (Part 5)How to string the wheel with the halyardHo come tie the flagpole rope (halyard together)Proper way to affix the flagpole cleatRead more...
Raise, Level and Fly a Flag (Part 6)Raising the flagpole right into the sleeveleveling the flagpole with sandAdding the snap hooks and coversRaising the American FlagRead more...

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21 Months later (Part 7"Proving outcomes after almost 2 yearsBetter parts means longer flag lifeWhat go the customer need to say?Read more...